NEW: SCAPE Bin-Picker Solution at BROEN Valve Technologies
December 06th, 2024
SCAPE Bin-Picking Solutions at BROEN: Saving Time and Costs in Full Production
At Scape Technologies, we are proud to announce that our 3D vision-guided bin-picking solution is in full production at BROEN Valve Technologies, delivering measurable time and cost savings. BROEN’s decision to automate two critical processes, the bin-picking of semi-structured metal valves and plastic valve handles, demonstrates their commitment to efficiency, precision, and innovation in manufacturing.
With our system now seamlessly integrated into their workflow, BROEN is achieving faster cycle times, reduced errors, and enhanced production capacity, setting a benchmark for automation in the valve manufacturing industry.
Overview
Scape Technologies partnered with BROEN Valve Technologies to address challenges in handling a wide range of components, including:
- Metal valves: Semi-structured in the bin, requiring orientation control for precise delivery to the next process.
- Plastic valve handles: Semi-structured in the bin, requiring orientation control for precise delivery to the next process.
- Slip-sheets: After a layer is emptied, the robot picks up the slip-sheet and proceeds to the next layer.
Traditional manual or semi-automated picking methods were labour-intensive and prone to inefficiencies, making automation a crucial step forward.
The Challenge
Handling complex components such as shiny metal valves and lightweight plastic handles presented unique challenges for BROEN. These components, often randomly oriented in bins, required a high degree of precision and adaptability in the picking process. Traditional methods proved inefficient and prone to errors, prompting BROEN to explore advanced solutions.
SCAPE Bin-Picking Solution
SCAPE 3D Vision-Guided Bin-Picking system was tailored to meet BROEN’s unique requirements. Key features include:
- Precision and Versatility: Advanced 3D vision accurately detects and picks components, ensuring consistency regardless of orientation or material.
- Speed: With a cycle time of maximum 8 seconds per pick, the system significantly boosts production speed.
- Ease of Integration: The solution integrates seamlessly into existing production lines, minimizing downtime during implementation.
See the solution in action in this video:
Benefits of Automation
By automating their bin-picking processes, BROEN has unlocked numerous benefits, including:
- Improved Efficiency: Robots operate 24/7 with consistent speed, eliminating production bottlenecks.
- Reduced Costs: The SCAPE Bin-Picking solution eliminates human errors and their associated costs.
- Enhanced Safety: Replacing manual handling with robotic systems reduces the risk of workplace injuries.
- Consistent Quality: Precision handling ensures uniformity in products, maintaining high-quality standards.
Conclusion
BROEN Valve Technologies' success with Scape’s bin-picking solutions highlights the transformative impact of automation on modern manufacturing. Their ability to enhance efficiency, reduce costs, and achieve high precision delivery demonstrates the value of adopting advanced automation technologies in today’s competitive landscape.
Encouraged by these results, BROEN has placed a new order for additional SCAPE Bin-Picking solutions. We’re excited to continue this collaboration and will soon showcase their expanded automation journey in a detailed case story. Stay tuned for more insights into how BROEN is revolutionizing their production processes with our solutions.
At Scape Technologies, we specialize in delivering tailored, high-precision solutions for complex manufacturing challenges. If you’re exploring automation for your production line, our 3D vision-guided bin-picking systems can help you achieve unparalleled results.
Contact us today to learn how we can work together to transform your operations. Together, we can unlock the future of efficient manufacturing.
